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Tests indicate guardrail system can’t handle EVs

National roadside safety measures not designed for heavy vehicles

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A 2022 Rivian R1T is used for crash test research by the U.S. Army Corps of Engineers and Development Center and the University of Nebraska-Lincoln’s Midwest Roadside Safety Facility on Oct. 12, 2023, in Lincoln, Neb. University of Nebraska via AP

Electric vehicles that typically weigh more than gasoline-powered cars can easily crash through steel highway guardrails that are not designed to withstand the extra force, raising concerns about the nation's roadside safety system, according to crash test data released Wednesday by the University of Nebraska.

Electric vehicles typically weigh 20% to 50% more than gas-powered vehicles thanks to batteries that can weigh almost as much as a small gas-powered car. And they have lower centers of gravity. Because of these differences, guardrails can do little to stop electric vehicles from pushing through barriers typically made of steel.

Last fall, engineers at Nebraska's Midwest Roadside Safety Facility watched as an electric-powered pickup truck hurtled toward a guardrail installed on the facility's testing ground on the edge of the local municipal airport. The nearly 4-ton 2022 Rivian R1T tore through the metal guardrail and hardly slowed until hitting a concrete barrier yards away on the other side.

"We knew it was going to be an extremely demanding test of the roadside safety system," said Cody Stolle with the facility. "The system was not made to handle vehicles greater than 5,000 pounds."

The university released the results of the crash test at a time when the rising popularity of electric vehicles has led transportation officials to sound the alarm over the weight disparity of the new battery-powered vehicles and lighter gas-powered ones. Last year, the National Transportation Safety Board expressed concern about the safety risks heavy electric vehicles pose if they collide with lighter vehicles.

Road safety officials and organizations say the electric vehicles themselves appear to offer superior protection to their occupants, even if they might prove dangerous to occupants of lighter vehicles. The Rivian truck tested in Nebraska showed almost no damage to the cab's interior after slamming into the concrete barrier, Stolle said.

Starting at /week.